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    Steady State

    In steady state diffusion, concentration of mass does not change over time. However, concentration can change with position, and this gradient drives the transfer of mass. We can consider a few different situations of steady-state diffusion: in a slab, in a composite slab, and in the presence of a chemical reaction.

    Steady State Diffusion in a Slab

    Concentration Profile:

    $$ c_{A}(x) = \frac{c_{A2} - c_{A1}}{L} x + c_{A1} $$

    where

    • \( c_{A}(x) \) = concentration profile \( [\frac{kg}{m^2}] \)
    • \( x \) = position \( [m] \)
    • \( c_{A1} \) = concentration at position \( x = 0 \)\( [\frac{kg}{m^2}] \)
    • \( c_{A2} \) = concentration at position \( x = L \)\( [\frac{kg}{m^2}] \)
    • \( L \) = length of slab \( [m] \)

    Steady State Diffusion in a Composite Slab

    With a composite slab, convection occurs on either side of the slab while diffusion occurs within the slab. This means mass transfer is occuring between two phases at the surface. The concentrations at the interface are not equal. For example, the surface concentration is different in liquid vs in the solid.

    Mass flow can be calculated by concentration differences and mass transfer resistances:

    $$ N_{A,x} = \frac{\triangle c}{\frac{1}{h_{m1}A}+\frac{\triangle L}{KD_{AB}A}+\frac{1}{h_{m2}A}} $$

    where

    • \( N_{A,x} \) = mass flow \( [\frac{m}{s}] \)
    • \( \triangle c \) = change in concentration \( [\frac{kg}{m^2}] \)
    • \( \triangle L \) = length of slab \( [m] \)
    • \( h_{m1} \) = mass transfer coefficient of side 1 \( [\frac{m}{s}] \)
    • \( h_{m2} \) = mass transfer coefficient of side 2 \( [\frac{m}{s}] \)
    • \( A \) = cross sectional area of slab \( [m^2] \)
    • \( D_{AB} \) = diffusivity of slab \( [\frac{m^2}{s}] \)
    • \( K^* \) = distribution coefficient

    Steady State Diffusion in a Slab with a Chemical Reaction

    Chemical reactions can occur during diffusion. This produces a decay with time. Consequently, the surface flux increases while the concentration gradient gets higher.

    Concentration Profile:

    $$ \frac{c_{A}}{c_{A,0}} = \frac{-e^{-mL}}{e^{-mL}-e^{-mL}} (e^{mx}-e^{-mx})+e^{-mx} $$

    For thick material (semi-infinite), the limit as L approaches \( \infty \) is taken:

    $$ \frac{c_{A}}{c_{A,0}} = e^{-mx} $$

    where

    • \( m = \sqrt{\frac{k^{''}}{D_{AB}}} \)
    • \( x \) = position \( [m] \)
    • \( c_{A} \) = concentration \( [\frac{kg}{m^2}] \)
    • \( c_{A,0} \) = initial concentration \( [\frac{kg}{m^2}] \)
    • \( L \) = length of slab \( [m] \)

    Unsteady State

    In unsteady state diffusion, also called transient diffusion, concentration changes over time. There are three situations of unsteady state diffusion that will be examined here. First, characteristic length and the mass transfer Biot number will need to be defined.

    Characteristic Length

    The Characteristic Length (\( L \)) of an object is its path of least resistance. In other words, it is the shortest distance heat or mass must move through the object.

    Geometry Characteristic Length (\( L \))
    Infinite Slab \( \frac{1}{2} \) thickness
    Long Cylinder Radius
    Sphere Radius

    Table 2: Characteristic length for slab, cylindrical, and spherical geometries.

    Biot Number

    The mass transfer Biot number (\( Bi_m \)) is used to determine if the internal resistance within an object is negligible. If it is negligible, this means there is very little concentration variation within the solid. It is calculated as a fraction of internal and external resistance:

    $$ Bi_m = \frac{R_{internal}}{R_{external}} = \frac{\frac{L}{D_{AB}A}}{\frac{1}{h_mK^*A}} = \frac{h_mK^*L}{D_{AB}} $$

    where

    • \( h_m \) = convective mass transfer coefficient \( [\frac{m}{s}] \)
    • \( L \) = characteristic length \( [m] \)
    • \( D_{AB} \) = diffusivity \( [\frac{m^{2}}{s}] \)
    • \( K^* \) = partition coefficient for mass transfer between the internal solid phase and the external fluid phase

    If \( Bi_m < 0.1 \), the internal resistance can be ignored, and no spatial variation in concentration can be assumed. In other words, concentration changes only as a function of time. If \( Bi_m > 0.1 \), the internal resistance cannot be ignored due to spatial variation in concentration within the solid.

    No Spatial Variation in Concentration

    If concentration does not change with position and only changes with time, a lumped parameter approximation can be used. When internal resistance is very low compared to the external resistance, the total resistance can be assumed to be external resistance and the concentration will not vary inside the object.

    To determine if there is no spatial variation in concentration, use the mass transfer Biot Number!

    • If \( Bi_m < 0.1 \), the lumped parameter approximation can be used

    For mass transfer, the lumped parameter approach is commonly used to describe drying. For example, moisture can evaporate from the surface of a wet solid and be removed by air flowing over it. If water diffuses quickly inside the solid, the moisture concentration inside the solid can be treated as spatially uniform.

    A mass balance on the water content in the solid gives:

    $$ \frac{dw}{dt} = -\frac{h_mA}{m_s}(c_s-c_{\infty}) $$

    where

    • \( w \) = moisture content of the solid
    • \( m_s \) = dry mass of the solid \( [kg] \)
    • \( A \) = surface area of the solid \( [m^{2}] \)
    • \( c_s \) = water vapor concentration next to the solid surface \( [\frac{kg}{m^{3}}] \)
    • \( c_{\infty} \) = water vapor concentration in the bulk air \( [\frac{kg}{m^{3}}] \)
    • \( h_m \) = convective mass transfer coefficient \( [\frac{m}{s}] \)

    When the solid surface has free water, the surface concentration is constant. In this case, moisture changes linearly with time:

    $$ w-w_i = -\frac{h_mA}{m_s}(c_s-c_{\infty})t $$

    When the solid surface does not have free water, the surface concentration is no longer constant. In this case, the drying rate decreases over time, and the moisture content follows an exponential decay.

    Spatial Variation in Concentration

    If the internal resistance is significant, concentration variation inside cannot be ignored. There are multiple cases for unsteady diffusion when concentration changes with both position and time. For a simple slab geometry where concentration changes with position, a series solution can be used.

    Use the mass transfer Biot Number to determine if internal resistance is significant!

    • If \( Bi_m > 0.1 \), internal resistance is significant

    For a slab with concentration varying along its thickness, the governing equation is:

    $$ \frac{\partial c_A}{\partial t} = D_{AB}\frac{\partial^2 c_A}{\partial x^2} $$

    This applies when there is no bulk flow and no chemical reaction.

    Series Solution:

    $$ \frac{c-c_s}{c_i-c_s} =\sum_{n=0}^{\infty} \frac{4(-1)^n}{(2n+1)\pi} \cos\left(\frac{(2n+1)\pi x}{2L}\right)\exp\left[-\left(\frac{(2n+1)\pi}{2}\right)^2 \frac{D_{AB}t}{L^2}\right] $$

    You can solve the series solution two different ways: using more than one term of the series solution or using a Heisler Chart.

    Heisler Charts are used to describe the relationship between the concentration, position, and time variables. They plot the 1st term of the series solution and are used for the long-time approximation.

    The Fourier Number is used to determine long times:

    $$ F_{o} = \frac{D_{AB}t}{L^{2}} > 0.2 $$

    where

    • \( D_{AB} \) = diffusivity \( [\frac{m^{2}}{s}] \)
    • \( t \) = time \( [s] \)
    • \( L \) = characteristic length \( [m] \)

    In order to use the Heisler Chart your system must satisfy the following:

    • Uniform initial concentration, \( c_i \)
    • Constant boundary fluid concentration
    • Perfect slab, cylinder, or sphere geometry
    • Far from edges
    • No chemical reaction \( (r_A=0) \)
    • Constant diffusivity \( (D_{AB}) \)
    • Long time approximation: \( F_{o} > 0.2 \)

    If \( F_o < 0.2 \), more than one term of the series solution may be needed.

    Learn More!

    To learn how to use the Heisler Chart, visit the Reference Library & Resources Page!

    Near the Surface of a Large Body

    The second method to analyze systems with spatial and time variation of concentration \( (Bi_m > 0.1) \) is for short time and/or thick material. This can be solved with the semi-infinite region solution.

    A semi-infinite region is an idealized geometry that extends to infinity in two directions and has a single identifiable surface in the other direction. This approximation is useful for practical situations of mass transfer in thin materials over shorter time or thick materials over longer time.

    The material can be approximated as semi-infinite when:

    $$ L \geq 4\sqrt{D_{AB}t} $$

    where

    • \( L \) = characteristic length \( [m] \)
    • \( t \) = time \( [s] \)
    • \( D_{AB} \) = diffusivity \( [\frac{m^{2}}{s}] \)

    Semi-infinite Region Solution:

    $$ \frac{c-c_i}{c_s-c_i} = 1 - erf\left[\frac{x}{2\sqrt{D_{AB}t}}\right] $$

    where

    • \( c \) = concentration at x \( [\frac{kg}{m^{3}}] \)
    • \( c_i \) = initial concentration at \( t=0 \) and far from the surface \( [\frac{kg}{m^{3}}] \)
    • \( c_s \) = surface concentration \( [\frac{kg}{m^{3}}] \)
    • \( x \) = specified location \( [m] \)
    • \( D_{AB} \) = diffusivity \( [\frac{m^{2}}{s}] \)
    • \( t \) = time \( [s] \)

    For Reference!

    A chart with the error function (erf) is provided on the formula sheet found on the Reference Library & Resources Page!

    Solutions Summary Table

    Situation Biot Number Thickness / Time Condition Solution Equation
    Lumped \( Bi_m < 0.1 \) N/A \( w-w_i = -\frac{h_mA}{m_s}(c_s-c_{\infty})t \)
    Series \( Bi_m > 0.1 \) Finite geometry; \( F_o > 0.2 \) for Heisler Chart \( \frac{c-c_s}{c_i-c_s} =\sum_{n=0}^{\infty} \frac{4(-1)^n}{(2n+1)\pi} \cos\left(\frac{(2n+1)\pi x}{2L}\right)\exp\left[-\left(\frac{(2n+1)\pi}{2}\right)^2 \frac{D_{AB}t}{L^2}\right] \)
    Semi-Infinite \( Bi_m > 0.1 \) \( L \geq 4\sqrt{D_{AB}t} \) \( \frac{c-c_i}{c_s-c_i} = 1 - erf\left[\frac{x}{2\sqrt{D_{AB}t}}\right] \)